Bitterroot Brewing hand crafted ales brewed in Haimilton Montana in Western Montana's beautiful Bitterroot Valley
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Bitter Root Brewing
(406) 363-7468
(406) 363-PINT
101 Marcus Street
Hamilton, MT 59840

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Making Beer - The Process

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It all starts with grain - and lots of it.  This 25,000 lp. silo is for our 2 row barley malt which makes up the bulk of most grain in the brewing process.  Other smaller amounts of specialty grains give each beer its distinguishing characteristics.

 

addingGrains24b.JPG (20598 bytes) Measuring and grinding the barley and specialty grains which in this case for our Sawtooth ale which includes rye, wheat, munich and carmel malts in addition to the barley.

GrainHopperb.JPG (37268 bytes)

mashTun30b.JPG (37511 bytes) Here the ground grain is fed by an overhead tube and auger system into our mash tun.  At the point of exit from our auger we mix it with hot (165°) water from the 'hot liquor' tank.  The 'mashing' process takes about 120 minutes and uses about 600 pounds of crushed grain per 310 gal. of  brew. 
Sparging28b.JPG (21053 bytes) 'Sparging' uses 170° water to rinse out the grain sugars from the crushed grain.  It is these sugars that when combined with yeast and allowed to sit (ferment), produce an alcoholic beverage (beer). Sparging29.JPG (23893 bytes)
wort_Xfer27.JPG (40101 bytes)  

Here, the 'wort' is pumped from the mash tun (left) to the 'kettle' (right).  Stainless screens at the bottom of the mash tun leave the spent grains behind.  

fermenters04b.JPG (89641 bytes) Pitching yeast from a finished beer to use for this next brew.  We usually end up using the yeast for about 5 batches before retiring it for new.  
Transfer006.jpg (47607 bytes) Here, in the heat exchanger, the 'wort' is being pumped from the kettle to one of the fermenters as it is being quickly cooled to a temperature of around 70°  and being aerated with oxygen to start the 'fermentation' process.

Cleaning - argh!  Lots and lots of good quality water is used throughout the brewing process.  Every single piece of equipment is thoroughly washed.  

SpentGrain12.jpg (72996 bytes) Lastly, the spent grains (after shoveling out of the mash tun) are waiting for pick up by a local farmer and the spent hops which are very acidic are used by local organic growers for mulching.

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